This post will be updated with additional information, but for now, here are some photos of a custom wood insert I created for a wooden door that had a broken glass insert. Rather than get a new (or used) door, I figured I’d add a wood insert from some old 2×6’s I had laying around.
![](https://fabville.com/wp-content/uploads/2022/06/1-chipped-glass-insert.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/2-chipped-glass.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/3-2x6-test-fit.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/4-planed-and-ready-to-route.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/5-routed-edges.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/routed-edges.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/6-routed-door-edges.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/7-routed-door-edges2.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/8-routed-and-planed.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/9-initial-dry-fit-of-insert.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/10-adding-wood-filler.jpg)
![](https://fabville.com/wp-content/uploads/2022/06/11-finished-door.jpg)